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This following information about the condition
of your spark plugs and what it means is taken from and
excellent article, also in my links section, called All
About Your Engine's Spark Plugs. I have mirrored the
second part here but it defiantly is a must read and something
that I printed an keep in my technical book.
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Normal
Condition
The Spark plug to the left is what a normal
plug should look like.
Grayish-tan to white in color indicates the plug is operating
at the proper heat range as well as correct jetting and
the cylinder is running healthy.
RACER TIP: That vertical color band on the ceramic shows
you where the plug is indexed. Meaning that band is aimed
slightly at the exhaust valve. Optimum location places
the band HERE. If the band is anywhere but here, it means
that when the plug is not at it's optimum location. There
is still discussion as to whether indexing a plug is worthwhile,
but on may applications looking for that last horsepower,
it doesn't hurt.
Worn
Out Condition
Excessive electrode wear, misfire during acceleration
and hard starting.
Simply put as in it's description, it's worn out ... it
looks OK color wise, so replace it with same plug or at
least compatible heat range. You've all heard the term
" If it works, don't fix it". Don't look for
flaws with this plug ... just blame yourself for not changing
it sooner.
Mechanical
Damage
This is caused by foreign objects in the combustion chamber
or an improper plug reach where it contacts the piston.
Even a piece of carbon can do this.
To solve this, make sure you have the correct length
tip spark plug as well as removing any foreign materials
in the combustion chamber. In some cases you may have
excessive carbon buildup on the backs of the intake valves
that will have to be addressed.
Detonation
In cases of severe detonation, insulators may become cracked
or chipped. Improper spark plug gap settings will also
cause the insulator tip to crack or chip.
Detonation is tricky ... make sure that you are using
the correct octane fuel first and then verify correct
ignition timing. Next check for an inoperative EGR system
(if equipped) as well as proper function of the Knock
Sensor (if equipped). Also, you will want to make sure
you are using the correct heat range plug.
Overheated
On this symptom you will notice a chalky appearance, white
insulator, rapid electrode wear as well as an absence
of deposits. The actual shell may also be discolored.
To cure this you must first verify that the plug is the
correct heat range, the ignition timing settings are correct,
the air/fuel mixture is not too lean, there are no vacuum
leaks and that the EGR valve (if equipped) is functioning
properly.
Ash
Deposits
These are light-brownish deposits that are encrusted to
the ground and/or center electrode(s). This situation
is caused by oil and/or fuel additives. This condition
can cause misfires.
The cure for this is to verify worn valve guides or valve
seals, not using fuel additives, or you might even try
changing fuel brands. By the way, a hotter plug is what
most people try to fix this problem. You need to first
understand that the plug is NOT typically the problem.
Oil
Fouled
Oily coating caused by poor oil control. Oil is leaking
past worn valve guides, piston rings, or on some race
engines a possible intake gasket leak and then entering
the combustion chamber.
Check for worn valve guides (NEVER knurl valve guides),
intake gasket sealing alignment, as well as worn cylinder
walls and piston rings. A leak down test is a good place
to start for what is causing this.
Initial
Pre-ignition
This will usually look as a melted center electrode and/or
ground electrode.
Check for incorrect heat range plug, over-advanced timing,
lean fuel mixtures, inoperative EGR valve or Knock Sensor
(if equipped) and also look for hot spots or deposit accumulation
inside the combustion chamber.
If you or your engine builder took the time, all areas
of combustion chamber should have been de-burred to eliminate
this problem. This includes the sharp edges on the chamber,
piston top, and cylinder wall valve reliefs (if applicable).
Sustained
Pre-ignition
This will be pretty obvious ... melted and/or missing
center and/or ground electrodes as well as a destroyed
insulator.
Check for incorrect heat range plug, over-advanced timing,
lean fuel mixtures, inoperative EGR valve or Knock Sensor
(if equipped) and also look for hot spots or deposit accumulation
inside the combustion chamber.
If you or your engine builder took the time, all areas
of combustion chamber should have been de-burred to eliminate
this problem. This includes the sharp edges on the chamber,
piston top, and cylinder wall valve reliefs (if applicable).
After you see this, you'd better look for possible internal
engine damage as well. (pistons, cylinder walls, valves,
rings, etc.)
Splashed
Deposits
These look as if they are small islands of contaminants
on the insulator. This is usually a dirty carburetor bores
or air intake as well as the possibility of a dirty or
faulty injector.
You must use aggressive carb and choke cleaner or other
solvent cleaner (a pressurized fuel injection service
on fuel injected vehicles or injector removal and cleaning)
before installing new spark plugs.
Carbon
Fouled
This is very common visual condition on our race engines.
Soft, black, sooty, dry-looking carbon. This indicates
a rich mixture, weak ignition or wrong heat range plug
(too cold).
You will first need to verify plug heat range. On carbureted
engines, check choke as well as choke pull-off (if equipped)
for proper function and adjustment. On fuel injected engines,
check for clogged injectors and the cold-start valve and
circuit. You also need to check for correct fuel pressure
settings.
As a general rule on all computer-controlled engines,
you need to also make sure that all input signals to the
computer are working and accurate. This includes, but
is not limited to, all temperature and pressure sensors
as well as the EFI system components.
Lastly on all engines, check for vacuum leaks and weak
spark or low voltage output. (Good reason for a better
coil and aftermarket ignition unit "amplifier").
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